Forging With Machining Unit

Forging and Machining Unit
Registered Company under "Ministry of Defense"

  • This unit is well versed in manufacturing of all kind of ‘Closed Die Hot Forging’ products to various established customers across India including major OEMs in Automobile Sector, Power sector as well as Agriculture Sector.
  • We have a capacity of 1.5 Ton, 2.5 Ton & 5 Ton Hammer with complete In-House Facility & also established 8 inch Up-setter set-up in our manufacturing facility. We are skilled manufacturer of Forging of various shapes & design (fully finished components) from 0.050 kg to 65kgs kg forging with in-house machining solution with CNC, VMC, HMC-BT50 & Drill tape machine.
  • ISO 9001 – 2015 Certified company

Major Customer’s Approvals & Awards

  • VOLVO EICHER COMMERCIAL VEHICLE LTD. (all plants),
  • LUCAS TVS LTD. (Chennai),
  • ABB INDIA LIMITED (Nasik),
  • MAHINDRA & MAHINDRA (Rajkot),
  • KIRLOSKAR OIL ENG (Rajkot),
  • VEHICLE FACTORY JABALPUR (MINISTRY OF DEFENCE),
  • RIFLE FACTORY (Ishapur -Kolkata) (MINISTRY OF DEFENCE),
  • ATUL AUTO LTD. (Rajkot)
  • VE COMMERCIAL VEHICLE LTD. Reg. Nod. :- 310688
  • LUCAS TVS LTD.  Reg. Nod. :- D2313
  • ABB INDIA LTD. Reg. No.:- 1100082528
  • MAHINDRA & MAHINDRA VENDOR Reg. No:- MGVMA00625
  • KIRLOSKAR OIL ENG.LTD VENDOR Reg No: -660224
  • VEHICLE FACTORY VENDOR Reg.No:- 90/DF/360110/131/1/S/3/0226/RKTD00612D
  • RIFLE FACTORY ISHAPUR Reg. No. :- 79DF3601101052S30430RKTD00612D
  • ATUL AUTO LTD.:- 100645

We are also registered with NSIC with Reg. No. NSIC/GP/RS/PMT/GUJ/D-113/2012-13/A-83

Equipments

(A) DIE SINKING EQUIPMENT Qty

  1. VMC 850 01
  2. SPARK ERROSION MACHINE [65AMP] 01
  3. MILLING MACHINE 01
  4. SHAPING MACHINE 01
  5. LATHE MACHINE 02
  6. DRILLING MACHINE 01

(B) MATERIAL CUTTING EQUIPMENT

  1. SHEARING MACHINE [75mm] 01
  2. HACK SAW MACHINE 01
  3. GAS CUTTING EQUIPMENT 01
  4. BENSO MACHINE 03

(C) FORGING EQUIPMENT

  1. DROP HAMMER [2.5 Ton] 01
  2. DROP HAMMER [1.5 Ton] 01
  3. DROP HAMMER [2.5 Ton] 01
  4. FORGING PRESS [250 Ton] 01
  5. FORGING PRESS [300 Ton] 01
  6. FORGING PRESS [500 Ton] 01
  7. POWER PRESS [150 Ton] 01
  8. COINING FRICTION PRESS [250 Ton] 01
  9. HYDROLIC PRESS [250 Ton] 02
  10. ELECTRIC BENCH GRINDER 15
  11. OIL FIRE FURNACE 01

(D) HEATING EQIPMENT

  1. INDUCTION FURNACE [250 KW] 01
  2. INDUCTION UPSET [45 KVA] 01
  3. INDUCTION UPSET [70 KVA] 01

(E) HEAT TREATMENT & FINISHING EQUIPMENT

  1. GAS FIRE FURNACE (HEAT TRE.) 800Kgs. 01
  2. SHOT BLASTING MACHINE 300Kgs. 02
  3. CNC 04

(F) TESTING EQUIPMENT

  1. CRACK DICTECTOR (MEGNAFULX) 01
  2. HARDNESS TESTER (BHN) 01
  3. MICROSCOPE 01
  4. CHEMICAL LABORATORY 01
Sr. No.Types Of MachinesDescription / RatioMakeNos.
1HMCBT-50MORE-SAIKI1
 Table Size 650X650 MM   
2DRILL TAP CENTER AKIRA-SAIKI1
 Table Size 450X450 MM   
3CNC TURNING CENTRESUPER JOBERACE – INDIA2
 Max. Turning Dia400 mm  
 Max. Turning Length350 mm  
 Max.Bar Capacity52 mm  
 Spindle Speed Range3500 RPM  
 Control SystemPhanuc  
4CNC TURNING CENTREJOBER AXLEACE – INDIA4
 Max. Turning Dia300 mm  
 Max. Turning Length250 mm  
 Max. Bar Capacity42 mm  
 Spindle speed Range3500 RPM  
 Control SystemPhanuc  
5CNC TURNING CENTREDX – 200JYOTI – INDIA1
 Max. Turning Dia300 mm  
 Max. Turning Length250 mm  
 Max.Bar Capacity42 mm  
 Spindle speed Range4500 RPM  
 Control SystemSIEMENS  
6CNC TURNING CENTREJOBBER XLACE – INDIA1
 Max. Turning Dia250 mm  
 Max. Turning Length200 mm  
 Max.Bar Capacity42 mm  
 Spindle speed Range5000 RPM  
 Control SystemSIEMENS  
7VERTICAL MACHINE CENTREVMC 640JYOTI – INDIA1
 X –  Axis600 mm  
 Y – Axis400 mm  
 Z – Axis450 mm  
 Max. Spindle RPM8000 RPM  
 Control SystemSINUMERIK  
8VERTICAL MACHINE CENTREVMC 850JYOTI – INDIA1
 X –  Axis750 mm  
 Y – Axis500 mm  
 Z – Axis450 mm  
 Max. Spindle RPM10000 RPM  
 Control SystemSIMENCE  
9GRINDING MACHINE INDIAN2
 CENTER LESS100 DIA  
 BETWEEN CENTER1000MM  
10HEAVY DUTY LATHE MACHINE INDIAN1
 Max. Turning Dia500 mm  
 Max. Turning Length1400 mm  
11LIGHT DUTY LATHE MACHINE INDIAN2
 Max. Turning Dia150 mm  
 Max. Turning Length600 mm  
12PILLAR DRILL MACHINE INDIAN2
Sr.No.InstrumentsSize / RatioMakeQty
1Dial Vernier Calipers0.00 to 200.00 mmMitutoyo,7
2Depth Micrometer0.00 to 100.00 mmMitutoyo,1
3Outside Micrometers0.00 to 25.00 mmYamayoMitutoyo4
4Outside Micrometers50.00 to 75.00 mmMitutoyo,2
5Outside Micrometers75.00 to 100.00 mmMitutoyo,2
6Outside Micrometers100.00 to 125.00 mmMitutoyo,1
7Outside Micrometers125.00 to 150.00 mmChina1
8Outside Micrometers150.00 to 175.00 mmChina1
9Bore Gauge10.00 to 18.00 mmMitutoyo,1
10Bore Gauge18.00 to 35.00 mmMitutoyo,2
11Bore Gauge35.00  to 60.00 mmMitutoyo,1
12Bore Gauge50.00  to 150.00 mmMitutoyo,3
13Bore Gauge200.00 to 450.00 mmChina1
14Dial indicators0.00  to 0.8 mm list count 0.001 mmMitutoyo,9
15Dial indicators0.00 to 1.00 mm list count 0.001 mmMitutoyo,2
16Puppy dial indicators0.00  to 0.8  mmMitutoyo,1
17Dial Vernier Calipers0.00 to 300.00 mmMitutoyo,2
18Magnetic StandStandardMitutoyo,2
19Height Gauge0.00 to 600.00 mm (Digital)Baker1
20Sleep Gauge0.500 to 100.00 mmMitutoyo,1
21Air Gauge3.00 to 200.00 mmBaker1
22Granite Surface Plates1000  X  630 X 150 mmMicro-Flat1

Forging parts

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